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Abstract: Diagram below shows how the secondary air system components are installed on the 2.5 liter engine


Applies to: Volkswagen New Beetle 1998-2009


Volkswagen > New Beetle, New Beetle Convertible > 1998-2008
2.5 Liter 5-Cyl. 4V Engine Mechanical, Fuel Injection & Ignition, Engine
Code(s): BPR, BPS
26 - Description and Operation
.
Secondary Air Injection System Assembly Overview

1 - 10 Nm
2 - Connecting pipe
Observe tightening sequence Connecting tube - tightening sequence
Secondary Air Injection System Assembly Overview Page 1 of 3
3 - Connector
For Secondary Air Injection (AIR) Solenoid Valve N112
4 - Secondary air injection (AIR) solenoid valve N112
Do not disassemble
Checking Secondary Air Injection Solenoid Valve, Checking
5 - Pressure pipe
Ensure seated tightly
To disengage, squeeze together securing ring
6 - Bracket
7 - Gasket
Allocation Electronic Parts Catalog ETKA
8 - 10 Nm
9 - Pressure pipe
For secondary air injection pump
Ensure seated tightly
To disengage, squeeze together securing ring
10 - Rubber bushing
11 - Secondary Air Injection (AIR) Pump Motor V101
Removing and installing Secondary Air Injection Pump Motor
12 - Bracket
For Secondary Air Injection (AIR) pump motor V101
For double signal horn
13 - 25 Nm
14 - 10 Nm
Secondary Air Injection System Assembly Overview Page 2 of 3
15 - 10 Nm
16 - Intake manifold
Ensure seated tightly
To disengage, squeeze together securing ring
17 - Intake manifold
. *Connecting tube - tightening sequence*
Replace all seals of connecting tube - A - .
Install all bolts only hand-tight.
Then tighten bolts - 1 - first, then bolt - 2 - and lastly bolts - 3 - to 10 Nm.

Copyright © 2008 Volkswagen of America, Inc. and Bentley Publishers. All rights reserved. Last processed:
Secondary Air Injection System Assembly Overview Page 3 of 3

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Secondary Air System Diagram 2.5 liter engine https://wiki.bentleypublishers.com/x/cwB0

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